Increasing capacity on existing infrastructure or through new railway routes requires holistic concepts in asset management. The high capacity of a track is directly linked to sound knowledge of assets and maintenance tailored to that end. Optimized interfaces between execution during construction and maintenance and decision-makers on the infrastructure side help to ensure success.
Analyse infrastructure data
Sustainable measures that ensure the availability of infrastructure require a solid basis for decision-making. Ultimately, the aim is to budget for maintenance in such a way that the work is carried out at the best possible time economically speaking, if possible with little or no restrictions on operations.
What data is relevant for this? When is the best time to start collecting and analysing it?
The benefits of continuous data flow
Regular measurements for inspection are the preventive healthcare of your track. At an early stage, they show when action is required. Continuous monitoring and analysis of wear behaviour allows countermeasures to be taken in good time.
Specific preliminary measurements are required to determine correction values and material requirements. During these interventions, valuable information is also generated about how the work was carried out and what results were achieved. In turn, continuous documentation of this data forms an initial building block for subsequent condition assessments.
Managing maintenance effectively
To ensure railway line availability and enable greater capacity, it is necessary to systematically plan and implement construction measures. There are different strategies and approaches to this around the world.
Measurements, construction, and maintenance services are often commissioned separately by different stakeholders. As a result, this work is still often separated in terms of the vehicles used. Modern track maintenance machines already integrate many additional functions and process steps that previously required labour-intensive work in the danger zone and thus additional track possessions. In addition to measuring systems, digital tools and networked control systems provide a holistic picture for consistent results, regardless of operating staff’s experience. Plasser & Theurer’s end-to-end solutions optimize costs and ensure seamless quality.
Digital products






















Digital products





- Plasser InfraScan
Measuring system for inspecting the track environment
- Plasser ReferencedTrackGeometry
Measuring system for verifying the referenced track position between fixed points using stereo cameras
- Plasser InertialTrackGeometry
IMU-based, non-contact track geometry measuring system in conformity with EN 13848
- Data Recording Processor - DRP
Electronic measuring recorder for digitally recording, analysing, and displaying the measured track position and working parameters
- Plasser TampingAssistant
AI-based assistance system for automating the tamping process
- Plasser TampingControl
Assistance system for increasing the quality of work for a precise, long-lasting track position
- Plasser Datamatic
Modern fleet management system for track maintenance machines
- SmartALC
Central control and operating element for computer-assisted correction of the track position using track maintenance machines
- Plasser TampingReport
Central platform for documenting the maintenance work performed